Hatch Chile Sausage Recipe: Easy and Flavorful Ideas

Updated On: October 14, 2025

Welcome to a culinary adventure where smoky heat meets savory goodness — the Hatch Chile Sausage recipe! Hatch chiles, renowned for their unique flavor and moderate spiciness, are a beloved staple from New Mexico and have earned a special place in kitchens across the country.

Combining these vibrant peppers with succulent sausage creates a mouthwatering dish perfect for grilling, breakfast, or adding a spicy kick to your favorite meals.

Whether you’re a seasoned cook or a curious food lover, this recipe blends traditional flavors with easy-to-follow steps, making homemade hatch chile sausage accessible and delicious. Prepare to impress your family and friends with this hearty, flavor-packed sausage that balances spice, smokiness, and savory herbs.

Let’s dive into the magic of Hatch chile and craft a sausage that will become a staple in your recipe collection!

Why You’ll Love This Recipe

This Hatch chile sausage recipe is a game-changer for several reasons. First, it uses fresh Hatch chiles that infuse the sausage with a smoky and slightly spicy flavor that’s unmatched by other peppers.

Second, making your own sausage allows control over the seasoning and spice level, ensuring it’s tailored to your taste buds.

Plus, it’s incredibly versatile! Use it for breakfast with eggs, in sandwiches, or as a flavorful addition to pasta sauces and casseroles.

The recipe is straightforward, requires minimal equipment, and delivers a professionally crafted sausage experience right from your kitchen. Embrace the warmth and zest of Hatch chiles with every bite!

Ingredients

  • 2 pounds ground pork (preferably 80% lean)
  • 6-8 fresh Hatch chiles, roasted, peeled, and chopped
  • 2 teaspoons kosher salt
  • 1 teaspoon black pepper, freshly ground
  • 1 tablespoon smoked paprika
  • 1 teaspoon garlic powder
  • 1 teaspoon onion powder
  • 1 teaspoon ground cumin
  • 1 tablespoon brown sugar
  • 1 teaspoon dried oregano
  • 1/2 teaspoon crushed red pepper flakes (optional, for extra heat)
  • 1/4 cup ice cold water
  • Sausage casings (natural pork casings or collagen casings), soaked and rinsed

Equipment

  • Roasting pan or grill for chiles
  • Sharp knife and cutting board
  • Mixing bowl
  • Meat grinder or food processor (if grinding fresh pork)
  • Sausage stuffer (manual or electric)
  • Measuring spoons
  • Kitchen scale (optional, for precise measurements)
  • Plastic wrap and refrigerator space
  • Skillet or grill pan for cooking the sausage

Instructions

  1. Roast the Hatch chiles: Preheat your oven to 450°F (230°C) or prepare a grill. Place the Hatch chiles on a baking sheet or directly on the grill grates. Roast, turning occasionally until the skins are blackened and blistered, about 15-20 minutes.
  2. Peel and chop the chiles: Transfer the roasted chiles to a bowl and cover with plastic wrap for 10 minutes to steam. This loosens the skins. Peel off the skins, remove seeds if you prefer less heat, and finely chop the flesh.
  3. Prepare the pork: If not pre-ground, grind the pork through a medium grind plate. Keep the meat cold to ensure a better texture.
  4. Mix the ingredients: In a large bowl, combine the ground pork, chopped Hatch chiles, salt, black pepper, smoked paprika, garlic powder, onion powder, cumin, brown sugar, oregano, and crushed red pepper flakes. Add the ice cold water and mix gently but thoroughly until the mixture is sticky and well combined.
  5. Prepare sausage casings: Rinse the casings thoroughly under cold water. Soak them in warm water for at least 30 minutes before use.
  6. Stuff the sausage: Fit your sausage stuffer with the casing and slide the casing onto the nozzle, leaving a few inches hanging off the end. Tie a knot at the end of the casing. Slowly feed the meat mixture into the stuffer, filling the casing evenly but not too tightly.
  7. Form links: Twist the long sausage into 6-8 inch links by pinching and twisting at intervals, alternating direction at each twist to keep them secure.
  8. Refrigerate: Wrap the sausages in plastic wrap and refrigerate for at least 2 hours or overnight to let the flavors meld.
  9. Cook the sausage: Heat a skillet or grill pan over medium heat. Cook the sausages, turning frequently, until browned on all sides and cooked through (internal temperature 160°F/71°C), about 12-15 minutes.
  10. Serve and enjoy: Slice or serve whole with your favorite sides or condiments.

Tips & Variations

“For an extra smoky flavor, try smoking the sausages over mesquite or hickory wood chips before cooking.”

  • Adjust heat: Remove seeds from the Hatch chiles for a milder sausage, or add more crushed red pepper for extra kick.
  • Meat options: Substitute half the pork with ground beef or turkey for a leaner variation.
  • Make it vegan: For a plant-based take, check out our Veg Grilled Sandwich Recipes That Are Quick and Delicious for a spicy vegan sandwich alternative featuring Hatch chile flavors.
  • Storage: Fresh sausages keep in the refrigerator for up to 3 days or freeze for up to 3 months.

Nutrition Facts

Nutrient Amount per Serving (100g)
Calories 280 kcal
Protein 18 g
Total Fat 22 g
Saturated Fat 7 g
Cholesterol 70 mg
Sodium 620 mg
Carbohydrates 2 g
Fiber 0.5 g
Sugars 1 g

Serving Suggestions

This Hatch chile sausage pairs wonderfully with classic breakfast sides like scrambled eggs, roasted potatoes, and fresh tortillas. For a heartier meal, try it sliced over a bed of rice or mixed into a rustic pasta sauce for a smoky twist.

You can also grill sausages and serve them on buns with grilled onions and peppers for a flavorful sandwich experience.

If you’re in the mood for something different, try incorporating the sausage into a spicy vegetable soup or as a topping on homemade pizza. For vegetarian meal inspirations, check out our Chinese Vegetarian Nasi Lemak Recipe Made Easy and Delicious that complements spicy flavors beautifully.

Conclusion

Making Hatch chile sausage at home is an exciting and rewarding culinary project. The fresh, vibrant flavor of Hatch chiles combined with savory pork creates a sausage that’s both spicy and comforting.

From roasting the chiles to stuffing the casings, the process is engaging yet straightforward, perfect for home cooks eager to explore bold southwestern flavors.

Once you taste your homemade Hatch chile sausage, you’ll appreciate the depth of flavor and the satisfaction of crafting something from scratch. Don’t forget to experiment with spice levels and serving styles to make this recipe your own.

For more delicious and easy recipes, explore our collection such as Backpacking Dehydrated Vegan Meal Recipes for Easy Camping — perfect for on-the-go meals packed with flavor!

📖 Recipe Card: Hatch Chile Sausage Recipe

Description: A flavorful homemade sausage featuring spicy and smoky Hatch chiles. Perfect for grilling or pan-frying for a delicious meal.

Prep Time: PT20M
Cook Time: PT25M
Total Time: PT45M

Servings: 6 servings

Ingredients

  • 2 pounds ground pork shoulder
  • 3 roasted Hatch chiles, peeled and chopped
  • 1/2 cup finely chopped onion
  • 3 cloves garlic, minced
  • 1 tablespoon smoked paprika
  • 1 teaspoon ground cumin
  • 1 teaspoon salt
  • 1/2 teaspoon black pepper
  • 1/4 teaspoon cayenne pepper
  • 1/4 cup cold water
  • Natural sausage casings (optional)

Instructions

  1. In a large bowl, combine ground pork, chopped Hatch chiles, onion, and garlic.
  2. Add smoked paprika, cumin, salt, black pepper, and cayenne pepper; mix well.
  3. Gradually add cold water to the mixture and mix until fully incorporated.
  4. If using casings, soak and rinse them, then stuff the sausage mixture into casings.
  5. Form patties if not using casings.
  6. Cook sausages on medium heat for 10-12 minutes per side until internal temperature reaches 160°F.
  7. Let sausages rest for 5 minutes before serving.

Nutrition: Calories: 320 | Protein: 22g | Fat: 25g | Carbs: 2g

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Marta K

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