Bob Evans Copycat Sausage Recipe

Few breakfast classics capture the comforting flavors of home quite like Bob Evans sausage. Known for its savory, perfectly seasoned taste, this sausage has become a staple for many looking to start their day with a hearty meal. We’ve taken the time to recreate that iconic flavor right in our own kitchens.

This Bob Evans copycat sausage recipe lets us enjoy the familiar, mouthwatering taste without the need to run to the store. With simple ingredients and straightforward steps, it’s easier than you might think to whip up a batch that rivals the original. Whether you’re cooking for family or meal prepping for the week, this recipe delivers that perfect balance of spices and juicy texture every time.

Contents

Ingredients

To recreate the Bob Evans Copycat Sausage authentically, we use simple yet flavorful ingredients that bring out the classic taste and juicy texture. Here’s a detailed breakdown of what we need to build the perfect sausage from scratch.

Meat and Sausage Base Ingredients

Our sausage base relies on fresh, high-quality meat to capture that signature Bob Evans flavor and tenderness.

1 pound ground pork (preferably 80% lean for optimal juiciness)
½ pound ground beef (85% lean to add richness and texture)
¼ cup cold water (helps maintain moistness during cooking)

Spices and Seasonings

The secret to that iconic Bob Evans sausage flavor lies in the perfectly balanced spices and seasonings. Accurate measurements are key.

Spice	Quantity
Salt	1 teaspoon
Black pepper	½ teaspoon
Sage (ground)	1 teaspoon
Thyme (ground)	½ teaspoon
Marjoram (ground)	½ teaspoon
Nutmeg (fresh grated)	¼ teaspoon
Red pepper flakes	⅛ teaspoon (optional for slight heat)
Garlic powder	½ teaspoon
Onion powder	½ teaspoon

Optional Add-ins

To customize our Bob Evans Copycat Sausage, we can add these optional ingredients that elevate flavor or texture to our liking.

1 tablespoon maple syrup (adds subtle sweetness)
½ teaspoon smoked paprika (for a smoky undertone)
Chopped fresh parsley (for freshness and color)
1 teaspoon Dijon mustard (introduces tangy complexity)

By following this ingredient list, we ensure every bite will taste wonderfully reminiscent of the Bob Evans original. Next up, we’ll dive into step-by-step preparation to bring these ingredients together perfectly.

Equipment Needed

To achieve the authentic flavor and perfect texture of our Bob Evans Copycat Sausage, having the right equipment is essential. Here’s a detailed list of the tools that will help us prepare this delicious homemade sausage with ease.

Kitchen Tools

We will need several basic kitchen tools to handle, mix, and cook our sausage to perfection:

Mixing Bowls – Use medium to large stainless steel or glass bowls for combining ground meats and seasonings thoroughly.
Measuring Spoons and Cups – Accurate measurement ensures the right spice balance.
Sharp Knife and Cutting Board – For chopping optional fresh herbs like parsley.
Plastic Wrap or Parchment Paper – To cover and refrigerate the sausage mixture during resting.
Cast Iron Skillet or Non-Stick Pan – For cooking the sausage patties evenly and achieving a perfect golden crust.
Spatula or Tongs – To flip and handle the patties gently during cooking.
Food Thermometer – To check that the internal temperature reaches the safe 160°F needed for ground pork and beef.

Kitchen Tool	Purpose
Mixing Bowls	Combine meats and spices
Measuring Spoons/Cups	Accurate seasoning and portioning
Sharp Knife	Chop fresh herbs if used
Plastic Wrap	Cover sausage mixture while resting
Cast Iron Skillet	Cook patties with even browning
Spatula or Tongs	Flip and handle sausage patties
Food Thermometer	Ensure safe internal cooking temp

Sausage Making Equipment

For an even more authentic and hands-on approach to sausage making, consider these specialized tools:

Meat Grinder (optional) – If you want to grind your own pork and beef for maximum freshness and control over texture.
Sausage Stuffer (optional) – Ideal if making sausage links instead of patties, allowing us to fill casings evenly.
Sausage Casings (natural or synthetic) – If choosing to make traditional links rather than loose patties.
Mixing Spoon or Hands – For thoroughly combining the meat and spices. Using our hands ensures even distribution and develops the proper binding.

Emphasizing the equipment helps maintain the signature juicy texture and spice balance of the Bob Evans Copycat Sausage. With these tools ready, we can proceed confidently to the preparation steps.

Instructions

Follow these precise steps to create our Bob Evans Copycat Sausage with authentic flavor and perfect texture every time.

Prep the Ingredients

Measure all spices and seasonings accurately using measuring spoons to maintain consistent flavor.
Chill the ground meats (pork and beef) in the refrigerator for at least 30 minutes. Cold meat is easier to mix and helps bind the sausage properly.
Prepare optional add-ins like finely chopping fresh parsley or measuring maple syrup if you want to customize the flavor.
If using sausage casings, soak them in warm water for 30 minutes, then rinse inside and out thoroughly.

Mixing the Sausage Mixture

Place the chilled ground pork and ground beef into a large mixing bowl.
Add all the measured spices and seasonings:
salt, black pepper, sage, thyme, marjoram, nutmeg, red pepper flakes, garlic powder, and onion powder.
Optional ingredients such as maple syrup, smoked paprika, fresh parsley, or Dijon mustard can be added now for enhanced flavor.
Using clean hands or a sturdy spoon, mix the ingredients thoroughly but gently.

Tip: Mix until the spices are evenly distributed and the mixture starts to become sticky.
5. Cover the bowl with plastic wrap and refrigerate the mixture for at least 1 hour to allow the spices to meld.

Stuffing the Sausage Casings

Fit the casing onto the sausage stuffer or use a funnel if stuffing by hand.
Slowly feed the mixture into the casing, being careful not to overfill to avoid bursting.
Twist the sausages into 4-6 inch links at regular intervals, ensuring even thickness.
If not using casings, form the mixture into patties approximately 3-4 inches in diameter for pan-frying.
Place the stuffed sausages on a parchment-lined tray and chill in the refrigerator for 30 minutes before cooking.

Cooking the Sausage

Method	Temperature	Time	Notes
Cast Iron Skillet	Medium heat	6-8 minutes per side	Cook evenly until internal temp reaches 160°F
Oven Baking	375°F (190°C)	20-25 minutes	Turn sausages halfway for even browning
Grilling	Medium heat (350°F)	8-10 minutes per side	Watch closely to avoid flare-ups and burning

Use a food thermometer to check for an internal temperature of 160°F to ensure safety and juiciness.
Turn sausages carefully with tongs or a spatula, avoiding piercing the casing to retain juices.
Once cooked, let the sausages rest for 3-5 minutes before serving to allow the juices to redistribute.

Directions

Follow these precise steps to craft Bob Evans Copycat Sausage that bursts with authentic flavor and perfect texture. Whether forming patties or links, our clear instructions will guide us to delicious results every time.

Cooking Methods

We can cook the sausage using several reliable methods to achieve the ideal juiciness and browning. Here are the detailed cooking techniques and specifics:

Method	Temperature	Time	Notes
Cast Iron Skillet	Medium heat	5-7 minutes per side	Use a little oil, avoid overcrowding; flip once to form crust
Oven Baking	375°F (190°C)	20-25 minutes	Place on a baking sheet; turn halfway for even cooking
Grilling	Medium heat	6-8 minutes per side	Use indirect heat for thicker links; watch for flare-ups

For skillet cooking: Preheat the pan over medium heat. Add a tablespoon of vegetable or canola oil. Place patties or links gently and let them sear without moving for 5-7 minutes. Flip once and cook until the internal temperature hits 160°F (71°C) on a food thermometer.
For oven baking: Preheat the oven to 375°F (190°C). Arrange sausages on a rimmed baking sheet lined with parchment paper. Bake for about 20-25 minutes, turning halfway through, until fully cooked and browned.
For grilling: Preheat the grill to medium heat. Place sausages over indirect heat if thick and cook 6-8 minutes per side. Use tongs to flip carefully and avoid piercing the casing, retaining juices within.

Always verify doneness with a food thermometer, aiming for a safe internal temperature of 160°F (71°C) to ensure juicy, perfectly cooked sausage.

Tips for Perfect Sausage Texture

Achieving the right texture is crucial for recreating the classic Bob Evans sausage experience. Keep these tips in mind:

Chill the meat mixture for at least 30 minutes before forming. Cold meat binds better and results in firmer links or patties.
Use a light hand when mixing the spices into the meat. Overmixing can lead to a dense, tough texture.
When forming patties or stuffing casings, avoid compacting the meat too tightly; a little airspace ensures a tender bite.
Practice patience when cooking—medium heat is key. Too hot and the outside burns before the inside cooks; too low and juices escape.
Let the cooked sausages rest for 5 minutes before serving. This allows juices to redistribute, enhancing moistness and flavor.

By following these cooking and texture tips, our homemade Bob Evans Copycat Sausage will deliver juicy, flavorful results that rival the original.

Make-Ahead and Storage Tips

To maximize convenience and maintain the delicious quality of our Bob Evans Copycat Sausage, proper make-ahead and storage practices are essential. Whether preparing sausage patties or links, these steps ensure freshness and flavor are preserved for later enjoyment.

Preparing Sausage Ahead of Time

Mix the sausage meat thoroughly according to the recipe instructions.
Once combined, form patties or stuff into casings.
Place the sausages on a parchment-lined baking sheet or in an airtight container.
Wrap tightly with plastic wrap or transfer to a resealable freezer bag, removing as much air as possible.
Label with the date to keep track of freshness.

Refrigeration Guidelines

Store fresh sausage in the refrigerator for up to 3 days.
Keep the temperature consistent at 40°F (4°C) or below.
Use a shallow, covered container to allow it to chill evenly.
If you plan to cook within this timeframe, it’s best to cook the sausage fresh for optimal taste and texture.

Freezing for Long-Term Storage

Freeze sausages for up to 3 months to maintain peak flavor and safety.
Use freezer bags or vacuum-sealed packaging to prevent freezer burn.
For faster defrosting, separate patties or links individually before freezing.
When ready to use, transfer to the refrigerator and thaw for 24 hours.

Storage Method	Maximum Duration	Storage Temperature	Notes
Refrigeration	3 days	40°F (4°C) or below	Store in airtight container or wrapped tightly
Freezing	3 months	0°F (-18°C) or below	Vacuum seal recommended for best quality

Reheating Cooked Sausage

Reheat in a skillet over medium heat for 3-4 minutes, turning often.
Alternatively, microwave on medium power for 30-45 seconds, checking frequently.
Ensure sausage is heated through to an internal temperature of 165°F (74°C).
Avoid overcooking to prevent dryness and maintain juicy texture.

Tips for Maintaining Flavor and Texture

Chill the formed sausage before cooking for at least 30 minutes to help maintain shape and improve browning.
Avoid refreezing thawed sausage to preserve moisture and flavor.
Store cooked and cooled sausage separately from raw to avoid contamination.
For best results, prepare sausage mixtures in batches and freeze portions to allow cooking only as needed.

By following these Make-Ahead and Storage Tips we can ensure our homemade sausage stays fresh, flavorful, and ready for any meal.

Serving Suggestions

To fully enjoy our Bob Evans Copycat Sausage Recipe, we recommend pairing these flavorful sausages with a variety of classic and creative dishes. Here are some of our favorite ways to serve them:

Classic Breakfast Plate

Serve the sausages alongside fluffy scrambled eggs or a cheesy omelet.
Add golden hash browns or crispy breakfast potatoes for heartiness.
Include buttery toast or warm biscuits to complete this comforting morning meal.

Breakfast Sandwiches

Layer cooked sausage patties on an English muffin or bagel.
Add a slice of cheddar cheese and a freshly fried egg.
Optionally, spread Dijon mustard or maple syrup for a flavorful contrast.

Hearty Dinner Idea

Incorporate sausages into a skillet with sautéed bell peppers, onions, and garlic.
Serve over a bed of buttery mashed potatoes or creamy polenta.
Garnish with fresh parsley for a fresh finish.

Sausage and Pasta

Slice cooked sausages and toss them with pasta, olive oil, garlic, and a sprinkle of red pepper flakes.
Add roasted vegetables like zucchini or mushrooms for added texture and nutrients.
Top with grated Parmesan cheese for extra richness.

Snack or Party Platter

Cut sausages into bite-sized pieces for convenient snacking.
Pair with assorted cheeses, mustard dips, and crusty bread.
Serve warm to highlight the juicy and spicy flavors.

Serving Style	Recommended Sides & Toppings	Notes
Classic Breakfast	Eggs, hash browns, toast or biscuits	Traditional and satisfying morning meal
Breakfast Sandwich	English muffin, cheddar, fried egg, mustard	Perfect for on-the-go or casual brunch
Hearty Dinner	Peppers, onions, mashed potatoes or polenta	Turns sausage into a filling main dish
Pasta Toss	Olive oil, garlic, roasted vegetables, cheese	Great for a quick weeknight dinner
Snack Platter	Cheese, mustard dips, crusty bread	Ideal for gatherings or casual snacks

“The key to elevating our Bob Evans Copycat Sausage lies not just in the seasoning but also in how we pair it with complementary textures and flavors.”

Each of these serving suggestions enhances the sausage’s rich, savory profile while offering diverse ways to enjoy this beloved recipe throughout the day.

Conclusion

Making Bob Evans Copycat Sausage at home gives us the freedom to enjoy that classic flavor anytime. With just a handful of quality ingredients and simple steps, we can create juicy, flavorful sausages that suit our taste perfectly. Whether we’re cooking for a family breakfast or prepping meals ahead, this recipe delivers consistent results every time.

By mastering the techniques and tips shared, we ensure our sausages come out tender and delicious, rivaling the original. It’s a satisfying way to bring comfort food into our kitchens while customizing flavors to our liking. Let’s keep experimenting and savoring every bite of this homemade favorite.

Frequently Asked Questions

What ingredients do I need to make Bob Evans Copycat Sausage?

You need ground pork and beef, salt, black pepper, sage, thyme, marjoram, nutmeg, red pepper flakes, garlic powder, and onion powder. Optional additions include maple syrup, smoked paprika, parsley, and Dijon mustard.

Can I make this sausage without special equipment?

Yes, you can mix the ingredients by hand and form patties without sausage-making equipment. However, tools like a meat grinder and sausage stuffer help achieve authentic texture and links.

How should I cook the homemade Bob Evans sausage?

Cook using a cast iron skillet, oven bake, or grill. Ensure the internal temperature reaches 160°F (71°C) for safety. Cooking times vary by method but generally take 10-15 minutes.

How do I store leftover sausage?

Refrigerate fresh sausage for up to 3 days or freeze for up to 3 months. Reheat gently to keep sausages juicy, either in a pan or microwave.

What is the best way to get the perfect sausage texture?

Chill the meat mixture before cooking, avoid overmixing, and let sausages rest after cooking. This keeps the texture juicy and flavorful.

Can I customize the flavor of this sausage?

Yes, you can add ingredients like maple syrup for sweetness, smoked paprika for smokiness, fresh parsley for freshness, or Dijon mustard for tang.

Are these sausages safe to eat raw?

No, always cook sausages thoroughly to an internal temperature of 160°F (71°C) to eliminate harmful bacteria.

What dishes pair well with Bob Evans Copycat Sausage?

They pair perfectly with scrambled eggs, hash browns, breakfast sandwiches, sautéed vegetables, pasta dishes, and snack platters.

Can I prepare these sausages in advance?

Yes, you can prepare and shape the sausages ahead of time, then refrigerate or freeze them until ready to cook.